Hyper FFF™ from Raise3D Will Improve FFF Speed

Raise3D, a manufacturer of FDM 3D printers announced a significant upgrade to its Pro3 Series (Pro3 Plus) printers. The Hyper Speed Upgrade Kit (or HUK3) is a solution that significantly increases the speed of FFF machines while not affecting the quality of the finished parts. This new kit contains a software upgrade, an intelligent, high-speed auto-calibration system, improved filaments, and two high speed hot ends. Raise3D intends to increase productivity by addressing some of the most difficult challenges in extrusion. For orders received before December 31, 2022, the price is reduced.

FFF technology is undoubtedly the most popular process when it comes to 3D printers. It is often used in conjunction with traditional manufacturing methods. It allows you to produce prototypes faster and at lower costs before validating the design and launching final production. This allows for multiple iterations. Although some solutions can be used to produce finished parts due to higher printing speeds they remain expensive and are not easily accessible. This ultimately reduces the need for FDM machines. This speed is a challenge for many manufacturers. It can have a negative impact on surface quality and interlayer adhesion which can lead to unusable parts. That’s why Raise3D has designed a new ecosystem for its Pro3 and Pro3 Plus machines, with everything from hardware to software and materials. This technology’s speed will make it more useful for low-volume production while still allowing for the flexibility of an FFF printing machine for prototyping. RaiseCloud can connect it to multiple printers simultaneously to change the production levels possible with Raise3D printers.

Photo credits: Raise3D

A complete ecosystem supports a faster and more accurate process

Raise3D therefore developed Hyper FFF™ technology, a solution that allows for more speed while preserving part quality. This was achieved by using an algorithm that absorbs vibrations when the print head changes direction quickly. This reduces shocks, and therefore the risk of print problems such as bad surface quality, poor inter-layer adhesion, or other issues. A Pro3 or Pro3 Plus machine’s sturdy, stable chassis ensures that the user has better dimensional accuracy. Raise3D claims that the user can reach speeds up to 3.8 times faster than comparable professional solutions.
Hardware alone does not suffice; reliable software and the right materials are also necessary. If the machine speed increases, the thermoplastic melts faster and can cause poor bonding between the layers. Raise3D introduced two new filaments ranges, Hyper Speed & Hyper Core. These filaments have a lower molecular mass and are more fluid to avoid this issue. The filaments’ thermal profile is interesting because they cool and melt faster. This allows users to achieve the desired details and finish. The manufacturer currently offers ABS and PLA Hyper Speed, with more materials (PETG, PC etc.) in the future. The Hyper Core range, which is more industrial in nature, will be released in 2023. It will include a PPA that’s carbon fiber-filled.

Left: The intelligent calibration solution. Right: The new hot end. (Photo credit: Raise3D).

What Can We Expect From Hyper FFF™ Technology?

Multiple tests have been performed already – with 0.4 mm nozzles and 0.2 mm layer thickness – and the results are great. The new Raise3D upgrade actually has a higher productivity rate than prints made on professional machines. It can fill at speeds of 200 to 350mm/s and less time than comparable professional machines.
Edward Feng, CEO of Raise3D, added: “The results that we have achieved with this technology breakthrough are truly remarkable, far better than we could anticipate, making us confident it will be a milestone not only for Raise3D but for the entire 3D printing FFF-based industry. Over the years, Raise3D’s technological superiority has been increasingly recognized. With the HUK3 allowing customers’ ROI to multiply by more than 3 times, we now want to reach more than 3 times the customers we have so far, and have so decided to offer, until the end of the year, an exceptional price of almost 1/3 lower than the planned retail price in 2023.”
Indeed, for all orders placed before December 31st this year, the Hyper Speed Upgrade Full Kit is priced at €699 instead of €999. This upgrade can be installed on both previously purchased and newly acquired Pro3 or Pro3 Plus machines. Contact a Raise3D reseller to place your order.

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