EOS enables serial production with the new M 290 1kW metal 3D printer


Munich-based 3D printer producer EOS has introduced the launch of the EOS M 290 1kW laser powder mattress fusion (LPBF) 3D printer. 

An upgraded model of the EOS M 290 launched again in 2014, this new providing incorporates a single 1kW laser and is designed for the serial manufacturing of copper and copper alloy components. 

EOS’s companion firm AMCM developed the M 290 1kW as a part of its customized additive manufacturing portfolio. Focused in the direction of purposes throughout the area, vitality and transportation sectors, the brand new 3D printer has reportedly already obtained sturdy market demand. 

“Our award-winning EOS M 290 is likely one of the most generally used steel AM machines on the planet, and now the household is rising. Curiously, the EOS M 290 1kW was developed by EOS’ AMCM group as a part of its customized AM portfolio,” defined Monica Smith, EOS steel product line supervisor. 

“The decision to additional commercialize this platform was exceptionally sturdy as a result of market demand, so now we’re slipstreaming it into EOS’ broader portfolio.”

The EOS M 290 1kW is now obtainable for buy alongside the corporate’s specifically certified Copper CuCp and CopperAlloy CuCrZr supplies. Further supplies will likely be added to the compatibility portfolio later this 12 months.   

The new EOS M 290 1kW 3D printer. Image via EOS
The brand new EOS M 290 1kW 3D printer. Picture by way of EOS

The brand new EOS M 290 1kW 

Along with its Yb-fiber 1kW laser, the EOS M 290 1kW contains a construct quantity of 250 x 250 x 325mm (9.85 x 9.85 x 9.85in). The brand new 3D printer additionally boasts a quantity fee of as much as 55.4 cm³/h, scanning speeds of as much as 7.0 m/s, and a spotlight diameter of  ~ 90 μm.  

Designed for industrial-scale purposes, the upgraded M 290 features a 7 Bar compressed air provide, and measures 2500 x 1300 x 2190 mm in dimension. As such, EOS recommends a minimal set up area of 4800 x 3600 x 2900 mm.   

The EOS M 290 1kW is focused in the direction of the design and manufacturing of advanced and high-performance copper components corresponding to warmth exchangers and inductors. Germany-based industrial components and instruments producer GBZ Mannheim GmbH & Co.KG has already adopted the brand new 3D printer to optimize its manufacturing course of.   

In line with Thomas Corell, managing director at GBZ Mannheim, the 1kW laser has enabled the corporate to design and manufacture copper inductor components as a single piece with no soldering factors. This has reportedly enabled extra succesful, sturdy, and reproducible elements to be 3D printed.  

“The core parts of inductor purposes at the moment are built-in in a single construct, and the outcomes are a lot larger optimization of the cooling channels, decrease energy consumption in the course of the product lifecycle, and we’re seeing nice reproducibility on the manufacturing facet of issues,” acknowledged Corell.  

GBZ Mannheim GmbH & Co.KG sample copper heat inductor components produced with the 1kW additive manufacturing system. Photo via EOS.
GBZ Mannheim GmbH & Co.KG pattern copper warmth inductor elements produced with the brand new EOS M 290 1kW. Picture by way of EOS.

New steel 3D printers hit the market 

This isn’t the primary time EOS has upgraded an present steel 3D printer to extend manufacturing capability. At Formnext 2023 the corporate unveiled the M 300-4 1kW, an up to date model of the M 300-4 which options 4 1kW lasers for the 3D printing of aluminum and copper components.   

Talking with 3D Printing Business Sebastian Becker, EOS’s Head of Steel Programs, acknowledged that the M 300-4 1kW affords excessive productiveness and a aggressive value per a part of simply 50 cents per cubic meter. “The M 300-4 1kW can 3D print a complete job in 30 to 35 hours. This provides us the power to return down with value per half, together with working prices, depreciation of the machine, and consumables like fuel,” defined Becker.  

Formnext 2023 additionally noticed world engineering agency Renishaw launch its new RenAM 500 Extremely. This LPBF 3D printer affords excessive productiveness because of the mixing of the corporate’s TEMPUS know-how and course of monitoring software program. 

TEMPUS optimizes steel additive manufacturing by permitting the laser to fireplace throughout recoater motion, which minimizes laser off-time and saves as much as 9 seconds per layer. These time financial savings can finally minimize construct occasions by as much as 50% throughout your entire 3D printing cycle, enabling notable time financial savings within the course of. 

Elsewhere, Chinese language 3D printer producer Vibrant Laser Applied sciences (BLT) launched the BLT-S800, a large-scale LPBF 3D printer with an 800 x 800 x 600 mm construct quantity and 20 fiber lasers. The corporate claims that this 20-laser configuration boosts manufacturing capability, enabling speedy manufacturing of steel components. 

What does the way forward for 3D printing maintain?

What near-term 3D printing tendencies have been highlighted by trade consultants? 

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Featured picture exhibits the EOS M 290 1kW 3D printer. Picture by way of EOS.